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Evidence Guide: AURV329603CA - Apply clear over base refinishing materials (two component system)

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURV329603CA - Apply clear over base refinishing materials (two component system)

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for work

  1. Work instructions are used to determine the job requirements, including job sheets, material type, colour, quality and quantity.
  2. Job specifications are read and interpreted.
  3. OH&S requirements, including personal protection needs, breathing apparatus and full body protection, are observed throughout the work.
  4. Materials are selected and inspected for quality.
  5. Hand tooling and safety equipment are identified and checked for operation.
  6. Procedures are determined to minimise waste material.
  7. Procedures are identified for maximising energy efficiency while completing the job.
Work instructions are used to determine the job requirements, including job sheets, material type, colour, quality and quantity.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Job specifications are read and interpreted.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

OH&S requirements, including personal protection needs, breathing apparatus and full body protection, are observed throughout the work.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Materials are selected and inspected for quality.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hand tooling and safety equipment are identified and checked for operation.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Procedures are determined to minimise waste material.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Procedures are identified for maximising energy efficiency while completing the job.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply clear over base refinishing materials by spray gun

  1. The environment for application of refinishing materials conforms to requirements for temperature, extraction of fumes and cleanliness.
  2. Refinishing materials are applied at manufacturer/ component supplier recommended intervals using approved methods.
  3. Refinishing materials are dried using approved methods and equipment.
  4. Paint film surface faults are removed using compounds, polishes and glazes.
  5. Refinishing materials are applied without causing damage to any component or system.
  6. The finish produced meets specifications for colour, texture, depth and gloss and is contaminant-free, blending into the surrounding surfaces.
  7. Surface refinishing is completed within approved timeframes.
  8. Application activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
The environment for application of refinishing materials conforms to requirements for temperature, extraction of fumes and cleanliness.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Refinishing materials are applied at manufacturer/ component supplier recommended intervals using approved methods.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Refinishing materials are dried using approved methods and equipment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paint film surface faults are removed using compounds, polishes and glazes.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Refinishing materials are applied without causing damage to any component or system.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

The finish produced meets specifications for colour, texture, depth and gloss and is contaminant-free, blending into the surrounding surfaces.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Surface refinishing is completed within approved timeframes.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Application activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rectify paint faults

  1. Paint faults are identified according to industry and workplace procedures.
  2. Paint fault causes are determined according to industry and workplace procedures.
  3. Rectification procedures are determined according to fault and type of finish material according to industry standard practices and workplace requirements.
  4. Paint fault rectification procedures are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
Paint faults are identified according to industry and workplace procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paint fault causes are determined according to industry and workplace procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rectification procedures are determined according to fault and type of finish material according to industry standard practices and workplace requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paint fault rectification procedures are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rectify and touch up paint faults of clear over base refinishing materials

  1. Materials to restore paintwork to as new condition are determined from industry and manufacturer/component supplier standards.
  2. Damaged paintwork is rectified to blend with existing paintwork on vehicle.
  3. All rectification operations are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
  4. Paint faults are rectified without causing damage to any component or system.
Materials to restore paintwork to as new condition are determined from industry and manufacturer/component supplier standards.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Damaged paintwork is rectified to blend with existing paintwork on vehicle.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

All rectification operations are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paint faults are rectified without causing damage to any component or system.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean up work area and maintain equipment

  1. Material that can be reused is collected and stored.
  2. Waste material is removed and disposed of or stored according to statutory and workplace procedure.
  3. Spray equipment is cleaned according to manufacturer/ component supplier and/or workplace policy and procedures.
  4. Work area is cleaned and inspected for serviceable condition in accordance with workplace procedures.
  5. Unserviceable equipment is tagged and faults identified in accordance with workplace procedures.
  6. Operator maintenance is completed in accordance with manufacturer/component supplier specifications and worksite procedures.
  7. Tooling is maintained in accordance with workplace procedures.
Material that can be reused is collected and stored.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste material is removed and disposed of or stored according to statutory and workplace procedure.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Spray equipment is cleaned according to manufacturer/ component supplier and/or workplace policy and procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned and inspected for serviceable condition in accordance with workplace procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Unserviceable equipment is tagged and faults identified in accordance with workplace procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operator maintenance is completed in accordance with manufacturer/component supplier specifications and worksite procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tooling is maintained in accordance with workplace procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:

observing safety procedures and requirements

communicating effectively with others involved in or affected by the work

selecting methods and techniques appropriate to the circumstances

completing preparatory activity in a systematic manner

preparing clear over base paint (two component system)

applying clear over base refinishing materials (two component system)

identifying paint faults and determining rectification procedures

rectifying paint faults

applying environmental procedures.

Context of, and specific resources for assessment

Application of competence is to be assessed in the workplace or simulated worksite.

Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with regulatory requirements, including Australian Standards.

The following resources should be made available:

workplace location or simulated workplace

materials relevant to application of clear over base refinishing materials

equipment, hand and power tooling appropriate to application of clear over base refinishing materials

activities covering mandatory task requirements

specifications and work instructions.

Method of assessment

Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package.

Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.

Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies.

Assessment may be applied under project related conditions and require evidence of process.

Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements.

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.

Guidance information for assessment

Required Skills and Knowledge

Required skills

collect, organise and understand information related to work orders, plans and safety procedures for applying clear over base refinishing materials (two component system)

communicate ideas and information to enable confirmation of work requirements and specifications, coordination of work with worksite supervisor, other workers and customers, and the reporting of work outcomes and problems

plan and organise activities, including preparation and layout of worksite and obtaining of equipment and materials to avoid backtracking, workflow interruptions or wastage

work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity

establish safe and effective work processes which anticipate and/or resolve problems and downtime, to systematically develop solutions to avoid or minimise reworking and avoid wastage

use mathematical ideas and techniques to calculate time, apply accurate measurements, calculate material requirements and establish quality checks

use workplace technology related to application of clear over base refinishing materials, including the use of specialist equipment, measuring equipment and communication devices and the reporting/recording of results

Required knowledge

A working knowledge of:

OH&S regulations/requirements, equipment, material and personal safety requirements

environmental protection requirements/substance disposal and storage requirements

material safety data sheets

types of clear over base refinishing materials (two component system)

application methods

paint surface fault identification and rectification procedures

drying methods for clear over base refinishing material (two component system)

types of spray guns

spray gun operation (spraying techniques)

spray gun cleaning methods

work organisation and planning processes

enterprise quality processes

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Refinishing materials

Refinishing materials include metallic two-pack enamel, clear two pack enamel and hardener and paint reducers.

Refinishing methods

Refinishing methods include spray gun selection, equipment protection methods, various spraying techniques, drying procedures, paint mixing, compound polishing and detailing of surfaces.

OH&S

OH&S requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances.

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices.

Safe operating procedures

Safe operating procedures are to include, but are not limited to operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and worksite visitors.

Emergency procedures

Emergency procedures related to this unit are to include, but are not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and worksite evacuation.

Environmental requirements

Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management.

Quality requirements

Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures.

Statutory/regulatory authorities

Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice.

Tooling and equipment

Tooling and equipment may include various spray guns, air pressure regulators, air compressors, spray booths, baking ovens, heating and lighting systems, strainers, measuring stick, ford cup and safety equipment.

Materials

Materials are to include polishing buffs and pads, tac rags, cleaning solvents, glazers, compounds and cleaning materials.

Communications

Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include worksite specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers.

Information/documents

Sources of information/documents may include:

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches

safe work procedures related to application of clear over base refinishing materials

regulatory/legislative requirements pertaining to automotive painting and finishing

engineer's design specifications and instructions

organisation work specifications and requirements

instructions issued by authorised enterprise or external persons

Australian Standards.